Unispares India operates a state-of-the-art forging plant near the capital of India, covering 10,000 square meters. With a strong focus on quality and durability, we employ advanced equipment and a skilled workforce to deliver high-performance forging solutions. Our processes ensure superior strength and safety across various metals, with specialized expertise in forging soft metals like aluminum and brass for customized applications. We are dedicated to innovation and consistently invest in modern technologies to enhance our manufacturing processes. This commitment enables us to meet evolving industry requirements and produce components with exceptional precision and consistency. Our solutions cater to a wide array of applications, from lightweight automotive components to high-strength aerospace parts, ensuring that every product meets exact specifications. In addition to our technical capabilities, we pride ourselves on meeting the needs of diverse industries, including automotive, aerospace, construction, and energy. By adhering to stringent quality standards and leveraging modern technology, Unispares India has earned its reputation as a trusted name in the forging industry. Our unwavering commitment to excellence and customer satisfaction drives us to consistently deliver products of unmatched quality and reliability.
Equipped with cutting-edge machinery, our tool rooms enable the production of high-quality materials at competitive prices. Our in-house laboratory features sophisticated vertical machining centers, milling machines, bench drills, and radial drills, all supported by computerized monitoring systems. This infrastructure ensures precision and reliability in every product we manufacture. Additionally, our facility is designed to support seamless operations, reducing production times and minimizing costs without compromising quality. The advanced tools also enable us to work with a wide variety of materials, ensuring compatibility with different industries. By maintaining a strong focus on efficiency and technological advancement, our tool rooms are pivotal to our commitment to excellence.
We excel in producing turned, blanked, and machined components, starting with the meticulous design and crafting of forging dies. Our die-making process is tailored to achieve maximum part strength, custom sizes, and performance specifications. Advanced equipment, coupled with skilled craftsmanship, ensures that every product meets stringent quality and durability standards. Our engineers employ advanced CAD/CAM software for die design, enabling intricate detailing and optimization for specific applications. The integration of automation in the die-making process ensures consistency and repeatability, allowing us to meet the demands of high-volume production while maintaining superior quality. This focus on precision and adaptability makes us a preferred partner for forging solutions.
Our forging operations utilize advanced hammers, including Drop Hammers and Forging Presses, capable of delivering high-pressure impact blows with a driving force of up to 50,000 lbs. This allows us to forge jobs weighing up to 15 kilograms (33 pounds) with unparalleled precision and efficiency. The versatility of our hammers enables us to work with a broad range of metals, including both ferrous and non-ferrous materials. Our team’s expertise in handling complex forging requirements ensures that even the most challenging specifications are met. Regular maintenance and upgrades of our equipment ensure consistent performance and optimal output, making our forging capabilities second to none.
Upon receiving steel, we conduct thorough visual and dimensional inspections, along with chemical composition and mechanical testing, to ensure compliance with specifications. Stocks of stainless steel (SS) and carbon steel (CS) are stored separately for quick access, with color coding applied to each unit for easy identification. Additional testing, including Granule Corrosion and ultrasonic evaluations, guarantees material integrity. Finally, marked and cut materials are stamped with lot numbers for traceability. To enhance process efficiency, we employ a robust inventory management system that tracks raw material usage and replenishment in real-time. This ensures we maintain optimal stock levels, reducing delays and ensuring consistent production timelines. Our commitment to meticulous material management underpins our ability to deliver reliable and high-quality forged products.
To achieve a flawless finish, our shot blasting process effectively removes pit marks, scaling, and other surface imperfections, ensuring that the final product meets or exceeds client expectations. Our advanced shot blasting machines are designed to handle a variety of components, providing uniform surface treatment and improving the aesthetic and functional properties of our products. This step also enhances the adhesion of coatings, making the products more durable in demanding environments. By continuously monitoring and upgrading our shot blasting processes, we ensure compliance with international standards, delivering products that excel in both quality and performance.
At Unispares India, quality is a core value embedded in every aspect of our operations. We employ rigorous testing protocols, starting from raw material selection to final inspection, ensuring all products meet or exceed international standards.
Each batch of raw materials undergoes detailed chemical analysis, mechanical testing, and dimensional inspections. Our advanced equipment, including ultrasonic testing machines and hardness testers, ensures reliability and precision at every stage.
We are committed to continuous improvement through regular audits, client feedback, and the adoption of cutting-edge industry practices. This proactive approach helps us enhance efficiency, minimize errors, and consistently deliver superior products.
Our quality assurance system spans the entire manufacturing process, from raw material procurement to final packaging and shipment. Every stage is meticulously monitored and documented, ensuring traceability and alignment with global best practices.
Beyond manufacturing, we emphasize secure packaging and timely delivery. Products are packed to prevent damage during transit, and our robust logistics ensure clients receive their orders in excellent condition and on schedule.
